Amrutvahini College of Engineering Sangamner

Introduction:

Department of Workshop, a centralize facility, was set up since establishment of the college in 1983. Department is equipped with modern and high end machinery with investment up to one crore and has total carpet area 1347.3m². Department conducts workshop practices such as Turning, Machining, Welding, Black Smithy, Plastic Injection Molding, Carpentry, Fitting, Pattern Making, Foundry (Sand moulding and casting) and Tin Smithy etc. for the students of various disciplines. All First Year, second and third year engineering students from Mechanical and Production not only perform their curricular practicals in this department but also complete their UG and PG projects.

In addition to academic work, student are utilizing workshop facility to carryout innovative work related to model preparation, machine attachments, supporting devices for various technical and cultural events as well as mini projects.

Workshop facilities are also used for revenue generation by designing, manufacturing and selling a product for industry and society of rural part of India under incubation cell such as:

• Amrut bumb for farmer to heat water for bath on agree waste.

• Amrut chulla for cooking and heating water simultaneously.

• Amrut bench for in-house and for nearby school.

• Customized design and fabrication of cots and furniture.

• Value addition courses on CNC programming for our own and nearby institute student.

• Manufacturing industrial component under incubation center.

Inauguration of Incubation Centre by Hon. Shri. Balasaheb Thorat (MLA) Ex. Minister Revenue and khar land, Maharashtra State.

Vision & Mission:

Vision:

Workshop’s vision is one that enhances practical knowledge to turn ideas into reality through quality training, fosters innovation and creativity and provides opportunities for collaboration and cooperation with industries to cope up with ongoing industrial practices.

Mission:

To facilitate student and faculty as a resource unit to complete their practical/project/research work.
Impregnating manufacturing skill and developing safety awareness in the mind of student.
Produce quality manpower through practical training.
Generate revenue as well as bridge the gap between industry-institute and develop the industry oriented student’s through subcontracting industrial good and manufacturing society products.
To establish a research and development center.
To develop various teaching aids as per requirement of institute.

Infrastructure:

Sr. No.	Type	No. of Rooms	Seating Capacity (Number)	Area (Sq. M)
1.	Section / Shop	07	30	879.045
2.	Audio Visual Lab	01	30	31.299
3.	Tool Room	01	--	20.297
4.	Labs	02	10	40.455
5.	Staff Cabin	01	--	20.300
6.	W/S Office	01	01	22.900
7.	Workshop Store	01	--	20.900
Total				1035.196

Faculty:

1. Faculty Members:

Photo	Faculty name and description
	Name: Dr. R. S. Tajane Designation : Prof. & Workshop Suptd. Qualification : M.Tech.(Mech.), Ph.D Exp Teaching: 28 Exp Industrial: 01 Area of Specialization: Production & Manufacturing
	Name: N. J. Varpe Designation : Asst. Prof. & AWS Qualification : M.E.(Prod.) Exp Teaching: 04 Exp Industrial: 02 Area of Specialization: Manufacturing
	Name: S. T. Bhor Designation : Tech. Asst. Qualification : DME Exp Teaching: 20 Exp Industrial: Nil Area of Specialization: Manufacturing
	Name: S. G. Kambale Designation : Instructor Qualification : ITI (Machinist), NCTVT Exp Teaching: 28 Exp Industrial: Nil Area of Specialization: Machine tool
	Name: B. D. Bide Designation : Instructor Qualification : ITI (Turner), NCTVT Exp Teaching:21 Exp Industrial: 03 Area of Specialization: Turner
	Name: R. B. Hodgar Designation : Instructor Qualification : ITI (Machinist), NCTVT Exp Teaching: 20 Exp Industrial: 01 Area of Specialization: Machine tool
	Name: D. G. Navale Designation : Instructor Qualification : ITI (Fitter), NCTVT Exp Teaching: 20 Exp Industrial: 01 Area of Specialization: Fitter
	Name: S. S. Kolhe Designation : Instructor Qualification : ITI (Tin Smither), NCTVT Exp Teaching: 21 Exp Industrial: Nil Area of Specialization: Sheet Metal Working.
	Name: B. B. Dighe Designation : Instructor Qualification : ITI (Welder) Exp Teaching: 21 Exp Industrial: Nil Area of Specialization: Joining Processes
	Name: A. B. Raut Designation : Instructor Qualification : ITI (Fitter) Exp Teaching: 12 Exp Industrial: Nil Area of Specialization: Fitter
	Name: R. N. Kanawade Designation : Instructor Qualification : ITI (Welder) Exp Teaching: 30 Exp Industrial: Nil Area of Specialization: Joining Processes

2.Supporting Staff:

Photo	Description
	Name: Mr. B. B. Kakad Designation : Peon Qualification : S.S.C. Exp Working: 12 Exp Industrial: Nil

Department Initiatives:

1. Incubation Centre:

Department starts Incubation Centre under Institute Industry Interaction to promote students to get knowledge about industrial activities as well as department manufactures industrial components. Along with that department carries various activities for nearby rural peoples, villagers to raise their standard of living.

Activities carried out under incubation centre:

1. Manufacturing industrial components, Farm equipment’s and appliances for rural peoples.

Incubation Centre - Manufactures components for Precision Auto Industries, Sinnar.

AVCOE ‘Team Mavericks’ manufacture ‘Onion Harvester’ in workshop which wins 1st Price in National Level event ‘Tifan 2018’ held and organized by MPKV, Rahuri.

NAAC Peer team take a ride through campus in Solar Auto Rickshaw which is manufactured in workshop.

Amrut Bench

Amrut Cot

Amrut Chicken House

Amrut Chulla (Simultaneously cook and heat the water)

Amrut Crane

Amrut Chair

Amrut Bumb (Water Heater- Use farm waste as a fuel).

2. Value Added Courses:

Sr. No.	Course details	Outcome
1.	CNC Operations & Programming Training for students.	Students learned how to operate & program CNC machine.
2.	CMM operating training for students.	Students learned to operate CMM machine.
3.	CNC Operations & Programming Training for staff	Staff upgraded for next generation machine tools.

Laboratories:

1. Section:

Sr. No.	Section Name	Area (Meter Sq.)	Shop Cost (Rs.)
1	Turning	235.335	7074745.36
2	Machine	92.380	7074745.36
3	Fitting Shop	150.800	284992.04
4	Carpentry & Pattern Making	94.730	247203.28
5	Black Smithy and foundry	81.510	95991.25
6	Tin Smithy	104.650	174347.27
7	Welding	119.640	532931.11
8	CNC and CMM lab	40.455	1765478.42
9	Audio Visual Lab	31.299	612825.10
10	Administrative area	85.982	612825.10
11	Workshop Store	41.060	217464.42
Total Built up Area		1077.841	Total =10393153.15
Total Carpet Area		1347.301

Turning Section

Name of Equipment

Lathe Machine Kirloskar make T-40

Lathe Machine, Hi-Cut 3503

HMT Lathe NH-26

Centre lathe LZ-300G (Gedee Wiler)

MAC power Lathe, model-215 LX-1

Centre lathe- 2130 mm bed

Capstan lathe model RDV 250/28

Machine Section

Name of Equipment

Milling M/c, Tubro make

Cylindrical grinding Machine

Surface Grinder

Planer machine Omega make

Precision Centre less grinder

Tool &Cutter grinder

MMT slotting Machine

Fitting Section

Name of Equipment

Radial Drill Machine, capacity 38mm

Hydraulic Hacksaw Machine,10"

Carpentry & Pattern Making Section

Name of Equipment

Planner cum thickness planer

Sand Muller

Wood Working lathe

Band Saw

Sensitive Drilling Machine

Portable Rotary Hammer Type Drilling

Welding Section

Name of Equipment

TIG Welding Machine, Ador Make

MIG Welding Machine

Arc Welding Machine

Spot Welding Machine

Rapid bending Machine ,AMT Make

Abrasive Cutting Machine, Bosch Make

Tin Smithy Section

Name of Equipment

Sheet roiling & bending Machine

Sheet Shearing Machine

Hydraulic Press

Screw Press

Punching, Blanking, Bending Dies

Soldering Machine

Foundry & Black Smithy Section

Name of Equipment

Power forging hammer 65 kg

Open Hearth Furnace

Injection Moulding Press

Shearing Machine

Pedestal Grinding Machine

2. List of Major Equipment:

Sr. No.	Name of Equipment	Qty.	Total
1	Lathe machine Kirloskar make T-40	10	2105359.00
2	CNC Lathe Machine with stabilizer, SMARTURN	1	1765478.42
3	Lathe Machine ,Make & Model: Hi-Cut 3503	5	1761238.10
4	HMT Lathe NH-26	1	673869.90
5	Milling M/c,Tubro make	1	225291.38
6	Gedee Wiler center lathe LZ 300G	4	217813.68
7	All geared head lathe, Turner, MAC power,model-215 LX-1	1	199687.50
8	Cylindrical grinding machine, Devco make,	1	193155.75
9	Surface Grinder	1	191250.00
10	TIG Welding machine	1	188800.00
11	Planer machine Omega make	1	153450.00
12	Radial Drill Machine, capacity 38mm	1	81526.50
13	Precision Centre less grinder, Parco make	1	75600.00
14	Centre lathe Suresh make 2130 mm bed	1	74880.00
15	Tool &Cutter grinder A.M.T. Make	1	74115.00
16	MIG Welding Machine	1	66375.00
17	Power forging hammer 65 kg	1	65455.00
18	Rapid bending m/c ,AMT Make, model no 4	1	51164.06
19	Sheet roiling & bending M/c	1	51065.00
20	Lathe machine Suresh make bed 1370 mm	1	43333.34
22	Gedee Wiler capstan lathe model RDV 250/28	1	41669.27
23	Hydraulic Hacksaw m/c,10",Jaswant Make	1	38010.38
24	Shearing machine model No.55/168	1	35740.80
25	MMT slotting machine	1	34320.00
26	Planner cum thickness planer	1	31715.00
Total cost			84,40,363.08

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Introduction:

Vision & Mission:

Vision:

Mission:

Infrastructure:

Faculty:

1. Faculty Members:

2.Supporting Staff:

Department Initiatives:

1. Incubation Centre:

2. Value Added Courses:

Laboratories:

1. Section:

2. List of Major Equipment: